Autoclaves > Top line verticals TLV-DUAL Series
Vertical autoclaves with super-drying and fast cooling system
The TLV-DUAL Series vertical laboratory autoclaves combine our fast cooling and super-drying systems for faster sterilization of both solid and liquid loads.
- Sterilization with final drying and fast cooling for solid loads and objects with complex geometries
- Modern design with 7'' capacitive touchscreen display.
- Advanced cloud-based connectivity that complies with FDA, GMP, and GLP standards
Vertical laboratory autoclaves with super-drying and fast cooling system
The TLV-DUAL Series autoclaves feature a super-drying system including a heating jacket and a high-performance vacuum pump, as well as a fast cooling system comprising a radial fan, water cooling coil, and air compressor. They are designed to provide advanced sterilization of solids and liquids in industrial and research settings within the pharmaceutical, chemical, and biotechnological industries, sterilizing liquids, culture media, hermetically sealed items, pre-filled syringes, glassware, porous solids, and wrapped objects. Top line vertical autoclaves enable fully digital operation. All models are equipped with the most advanced connectivity on the market and comply with the latest advances in electronic records and data control to be able to work under FDA, GMP and GLP environments.
Discover the most advanced technology for the sterilization of porous solids and bioreactors
Thanks to its super-drying system, which combines a vacuum pump and a heating jacket, you can sterilize porous solid loads, textiles and complex geometries more efficiently and quickly.
State-of-the-art technology for advanced liquid sterilization
Thanks to its fast cooling system consisting of a radial fan, water coil and air compressor, you will be able to sterilize liquid loads more quickly. Install up to 2 flexible probes and conduct F₀-controlled sterilizations.
Cloud-based connectivity and advanced technical support
Monitor sterilization cycles from anywhere. Schedule a service meeting from the controller itself and share a screen via TeamViewer®. Online diagnostics of equipment status.
Operation
Temperature
Pressure
Operation
In this phase the cold air in the chamber is mechanically purged at high speed by means of multiple vacuum pulses. At the same time, the steam generator is activated, which will inject saturated steam into the chamber. This process removes non-condensable gases from inside the chamber, eradicating the presence of cold air pockets and facilitating steam access to any geometry of the load.
Temperature
Pressure
In this phase, the steam generator continues to inject saturated steam into the chamber until the sterilization temperature is reached.
Temperature
Pressure
Upon reaching the sterilization temperature in the medium, the sterilization phase begins and the temperature is accurately sustained for the predefined duration.
Temperature
Pressure
In programs for solid loads, a fast vacuum drying phase begins using the vacuum pump and heating jacket to completely dry the load.
Temperature
Pressure
Finally, a fast cooling phase begins, featuring pressure support along with the activation of the water cooling coils and internal radial fan to quickly cool the load. Optionally, the agar mode can be configured to maintain a constant temperature.
Temperature
Pressure
Applications
LIQUIDS AND CULTURE MEDIA
The fast cooling system saves a lot of time. Additionally, you can perform F₀-controlled sterilizations and without the need to hurry when removing the load thanks to the agar mode.
POROUS SOLIDS AND WRAPPED OBJECTS
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
OBJECTS WITH COMPLEX GEOMETRIES
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
PLASTICS AND METAL OBJECTS
Thanks to the super-drying system you will significantly reduce drying time and obtain any load completely dry after processing.
GLASSWARE
Thanks to the super-drying system you will significantly reduce drying time and obtain any load completely dry after processing.
LABORATORY WASTE BAGS
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
BIOHAZARDOUS WASTE
The bacteriological filter at the air inlet and outlet of the chamber allows the processing of biohazardous loads. In addition, the load will be dry at the end of the cycle.
Technical data
| References |
|---|
| Total/usable volume of the chamber (L) |
| Usable dimensions of the chamber (Ø x H mm) |
| External dimensions (L x D x H mm) |
| Loading height (mm) |
| Net weight (Kg) |
| Power (W) |
| Voltage* (V) |
| Frequency (Hz) |
 |
|---|
| TLV-50DUAL |
| 58/56 |
| 400 x 450 |
| 610 x 870 x 1060 |
| 815 |
| 134 |
| 3600 |
| 230 |
| 50/60 |
 |
|---|
| TLV-75DUAL |
| 83/81 |
| 400 x 650 |
| 610 x 870 x 1110 |
| 865 |
| 143 |
| 3600 |
| 230 |
| 50/60 |
 |
|---|
| TLV-110DUAL |
| 124/118 |
| 500 x 600 |
| 710 x 980 x 1160 |
| 915 |
| 198 |
| 9000 |
| 400 |
| 50/60 |
 |
|---|
| TLV-150DUAL |
| 169/155 |
| 500 x 850 |
| 710 x 980 x 1310 |
| 1065 |
| 213 |
| 9000 |
| 400 |
| 50/60 |
| *Other voltages and electrical configurations available on request. |
Accessories
RAYPACLOUD
Enabling cloud-based advanced connectivity features and remote technical support with optional FDA and GMP compliance.
Activation of FDA on the controller
Activates all the necessary functions to comply with FDA and GMP regulations: audit trail, automatic backups, electronic signatures, etc.
Private server
Private cloud server communicating with the autoclave through the local laboratory network with optional FDA and GMP compliance.
Integrated crane
Mobile crane integrated into the side of the autoclave, designed to assist in the loading and unloading of heavy items.
Independent crane
Crane with integrated battery, mobile and independent, designed to assist in the loading and unloading of heavy items.
Wire baskets
Baskets suitable for the sterilization of all types of clean loads.
Wire basket tray
Tray designed to be used in conjunction with wire baskets to collect liquids.
Unperforated baskets
Baskets suitable for sterilization of dirty loads and those at risk of spillage.
Schimmelbusch Drum
Drum suitable for sterilization of medical instruments and biohazardous loads.
Height adjustable tray support
For sterilization of instruments, small bags and other small objects that must be placed straight up.
Flexible probe
Adds a flexible probe for improved sterilization of liquid cargoes
Integrated ticket printer
Prints program number, cycle number, temperature, date and hour of the run and error messages.
Desktop ticket printer
Prints program number, cycle number, temperature, date and hour of the run and error messages.
Label printer
Allows printing of individual labels with customizable barcode design according to GLP.
Bar code scanner
Allows to read individual labels of each processed load and identify each batch according to GLP.
Eco-efficient water purifier
Eco-efficient direct-flow water purifier without water storage, capable of filtering 1.3L/min with an LED display.
Purified water tank
25L bottle with to store purified water and use in conjunction with the water purifier.
Transport trolley
Auxiliary trolley to assist in loading and unloading the autoclave.
Cable gland
Cable gland allowing access for up to 8 probes for calibration and validation operations.
Sterilization control tape
Class 1 indicator for steam sterilization.
Pack of Bowie-Dick tests
Class B indicator printed with non-toxic inks and laminated.
IQ-OQ Documentation
Delivery of documentation and IQ/OQ protocol for third party autoclave qualification.
IQ-OQ-PQ qualification
IQ/OQ/PQ autoclave qualification service performed by RAYPA.
FDA validation of the controller
Validation service to ensure the controller complies with FDA regulation 21 CFR Part 11.
FDA validation of the cloud connectivity
Validation service ensuring that cloud-based or private server connectivity complies with FDA regulation 21 CFR Part 11.
On-site commissioning & training
On-site guided start-up that includes the verification of the correct operation and installation of the equipment, complemented by a training session on its operation and maintenance for users.
Remote commissioning & training
Remote start-up including a training session on the use and maintenance of the equipment.
Maintenance contract
A schedule of regular inspections that encompasses technical assessments, probe calibration, and adherence to the preventative maintenance plan, along with discount rates.
Set of consumables, spare parts and essential components
Set of original spare parts, consumables, and components, chosen specifically to adhere to each model's maintenance plan, intended to maximize equipment longevity and minimize downtime in the event of a malfunction.
Warranty extension
Extended warranty up to a total of 3 years
