Autoclaves > Top line verticals TLV-PD Series
Vertical autoclaves with super-drying system
Designed specifically for the pharmaceutical and biotech industries, the TLV-PD Series vertical autoclaves excel in sterilizing solid loads due to their super-drying system.
- Fully automatic, equipped with cutting-edge engineering and exceptional quality in every detail
- Modern design with 7'' capacitive touchscreen display
- Advanced cloud-based connectivity that complies with FDA, GMP, and GLP standards
Vertical laboratory autoclaves with super-drying system
The TLV-PD Series vertical autoclaves with super-drying system using a heated jacket and high performance water ring pump are designed to provide advanced sterilization of solids in industrial and research environments in the pharmaceutical, healthcare, chemical and biotech industries sterilizing glass, porous materials, packaged solids and objects of complex geometries.
All Top line vertical floor-standing autoclaves feature the most advanced connectivity in the market and comply with the latest advancements in electronic records and data control to work under FDA, GMP and GLP environments.
COMPLETELY DRIES THE LOAD THANKS TO THE SUPER-DRYING SYSTEM
Thanks to its final drying function using a heating jacket and vacuum pump, the load will be completely dry at the end of the cycle, ensuring safe processing of porous solids and packaged objects. There is no need to dry the load in an external oven.
Modern design and fully automatic
State-of-the-art technology. Push-button-controlled mechanically assisted door. Instant steam production by the built-in steam generator. Air inlet and outlet fitted with a bacteriological filter. Equipped with a high-performance liquid ring vacuum pump specifically for a quicker fractionated prevacuum phase. Heating jacket to completely dry solid loads. F₀-controlled sterilizations thanks to the integrated flexible probes. Automatic filling from the water network. Water-cooled direct discharge.
Cloud-based connectivity and advanced technical support
Advanced technical support: Book and request technical assistance directly from the controller, use TeamViewer® for screen sharing, and authorize a remote diagnosis of the equipment's status. Additionally, enjoy centralized management for several autoclaves with tailored reports, handle notifications across multiple devices, and ensure automatic traceability for audits, all protected with SSL encryption. The cloud-based management software is adaptable for integration on a private server through Docker, Active Directory, or LIMS.
Operation
Temperature
Pressure
Operation
In this phase the cold air in the chamber is mechanically purged at high speed by means of multiple vacuum pulses. At the same time, the steam generator is activated, which will inject saturated steam into the chamber. This process removes non-condensable gases from inside the chamber, eradicating the presence of cold air pockets and facilitating steam access to any geometry of the load.
Temperature
Pressure
In this phase, the steam generator continues to inject saturated steam into the chamber until the sterilization temperature is reached.
Temperature
Pressure
Upon reaching the sterilization temperature in the medium, the sterilization phase begins and the temperature is accurately sustained for the predefined duration.
Temperature
Pressure
In programs for solid loads, a fast vacuum drying phase begins using the vacuum pump and heating jacket to completely dry the load. However, in programs for liquid loads, this phase is not carried out.
Temperature
Pressure
After the load is fully dry, a natural cooling phase begins, ending once the temperature drops to a level that's safe for handling the load without burning oneself. Then, the door can be unlocked, and the load can be taken out. In programs with agar mode activated, the preset temperature is maintained indefinitely. Optionally, the agar mode can be configured to maintain a constant temperature.
Temperature
Pressure
Applications
POROUS SOLIDS AND WRAPPED OBJECTS
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
GLASSWARE
Thanks to the super-drying system you will significantly reduce drying time and obtain any load completely dry after processing.
OBJECTS WITH COMPLEX GEOMETRIES
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
BIOHAZARDOUS WASTE
The bacteriological filter at the air inlet and outlet of the chamber allows the processing of biohazardous loads. In addition, the load will be dry at the end of the cycle.
LABORATORY WASTE BAGS
The rapid multiple initial prevacuum pulses completely eliminate air pockets, allowing full steam penetration in highly complex loads and ensuring proper sterilization. In addition, the load will be dry at the end of the cycle.
PLASTICS AND METAL OBJECTS
Thanks to the super-drying system you will significantly reduce drying time and obtain any load completely dry after processing.
LIQUIDS AND CULTURE MEDIA
Sterilize your liquid loads professionally using F₀ and a flexible probe. In addition, you will be able to do it comfortably and without rushing to remove the load at the end thanks to the agar mode.
Technical data
| References |
|---|
| Total/usable volume of the chamber (L) |
| Usable dimensions of the chamber (Ø x H mm) |
| External dimensions (L x D x H mm) |
| Loading height (mm) |
| Net weight (Kg) |
| Power (W) |
| Voltage* (V) |
| Frequency (Hz) |
 |
|---|
| TLV-50PD |
| 58/56 |
| 400 x 450 |
| 610 x 870 x 1060 |
| 815 |
| 134 |
| 3600 |
| 230 |
| 50/60 |
 |
|---|
| TLV-75PD |
| 83/81 |
| 400 x 650 |
| 610 x 870 x 1110 |
| 865 |
| 143 |
| 3600 |
| 230 |
| 50/60 |
 |
|---|
| TLV-110PD |
| 124/118 |
| 500 x 600 |
| 710 x 980 x 1160 |
| 915 |
| 198 |
| 9000 |
| 400 |
| 50/60 |
 |
|---|
| TLV-150PD |
| 169/155 |
| 500 x 850 |
| 710 x 980 x 1310 |
| 1065 |
| 213 |
| 9000 |
| 400 |
| 50/60 |
| *Other voltages and electrical configurations available on request. |
Accessories
RAYPACLOUD
License to access the cloud-based management platform, enabling all remote connectivity and diagnostic functions.
Activation of FDA on the controller
Activates all the necessary functions to comply with FDA and GMP regulations: audit trail, automatic backups, electronic signatures, etc.
Flexible probe
Add a second flexible probe for improved sterilization of liquid loads.
Integrated crane
Mobile crane integrated into the side of the autoclave, designed to assist in the loading and unloading of heavy items.
Independent crane
Crane with integrated battery, mobile and independent, designed to assist in the loading and unloading of heavy items.
Wire baskets
Baskets suitable for the sterilization of all types of clean loads.
Wire basket tray
Tray designed to be used in conjunction with wire baskets to collect liquids.
Unperforated baskets
Baskets suitable for sterilization of dirty loads and those at risk of spillage.
Schimmelbusch Drum
Drum suitable for sterilization of medical instruments and biohazardous loads.
Height adjustable tray support
For sterilization of instruments, small bags and other small objects that must be placed straight up.
Integrated ticket printer
Prints program number, cycle number, temperature, date and hour of the run and error messages.
Desktop ticket printer
Prints program number, cycle number, temperature, date and hour of the run and error messages.
Label printer
Allows printing of individual labels with customizable barcode design according to GLP.
Barcode scanner
Allows to read individual labels of each processed load and identify each batch according to GLP.
Eco-efficient water purifier
Eco-efficient direct-flow water purifier without water storage, capable of filtering 1.3L/min with an LED display.
Purified water tank
25L bottle for storing purified water, which will be used to supply the autoclave. This is to be used in conjunction with our water purifier.
Transport trolley
Auxiliary trolley to assist in loading and unloading the autoclave.
Cable gland
Cable gland allowing access for up to 8 probes for calibration and validation operations.
Sterilization control tape
Class 1 indicator for steam sterilization.
Pack of Bowie-Dick tests
Class B indicator printed with non-toxic inks and laminated.
IQ-OQ Documentation
Delivery of documentation and IQ/OQ protocol for third party autoclave qualification.
IQ-OQ-PQ qualification
IQ/OQ/PQ autoclave qualification service performed by RAYPA.
FDA validation of the controller
Validation service that the controller complies with FDA 21 CFR Part 11.
FDA validation of the cloud connectivity
Validation service that the cloud-based connectivity or private server complies with FDA 21 CFR Part 11.
Private server
Private cloud server communicating with the autoclave through the local laboratory network with optional FDA and GMP compliance.
On-site commissioning & training
On-site guided start-up that includes the verification of the correct operation and installation of the equipment, complemented by a training session on its operation and maintenance for users.
Remote commissioning & training
Remote start-up including a training session on the use and maintenance of the equipment.
Maintenance contract
A schedule of regular inspections that encompasses technical assessments, probe calibration, and adherence to the preventative maintenance plan, along with discount rates.
Set of consumables, spare parts and essential components
Set of original spare parts, consumables, and components, chosen specifically to adhere to each model's maintenance plan, intended to maximize equipment longevity and minimize downtime in the event of a malfunction.
Warranty extension
Extended warranty up to a total of 3 years.
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