Autoclaves > Classic line verticals CFS-V Series
Vertical autoclaves with pressure support for food processing
The CFS-V Series vertical autoclaves with back pressure are particularly suitable for processing packaged foods in the food industry.
- Adjustable temperature from 50 to 130ºC and temperature regulation by means of a flexible probe
- Adjustable pressure support up to 2.1 Barg and regulation by F₀ and P₀
- Programs with up to 5 initial segments and 5 final segments, independently adjustable for time, pressure and temperature
Vertical autoclaves with pressure support for the food industry
TERRA Food-Tech® autoclaves have been designed to cook, pasteurize or sterilize packaged foods at temperatures between 50 and 130ºC using saturated steam generated by the heating elements mounted inside the sterilization chamber. The temperature is regulated by chamber probe or by the F₀/P₀ values by means of a core probe placed inside a reference sample. This allows a perfect control of the process while preserving the organoleptic properties and minimizing possible changes in the nutritional values of the final product. Choose your model from a wide range of chamber volumes, either in vertical or benchtop configuration. In addition, all units can be supplied with different accessories for specific applications.
The CFS-V Series autoclaves are used in a wide variety of applications and sectors such as commercial production, scientific research in universities, product development in the food industry, research in the packaging industry, and for training purposes at trade schools.
High productivity for small manufacturers of packaged food
It allows the food to be cooked during the same process. Fast cooling to avoid overcooking the packaged product. Time optimization thanks to direct control over the F₀ - P₀ value, guaranteeing the correct pasteurization or sterilization. It respects the organoleptic and nutritional characteristics of the product.
Easy to use, with color touchscreen and memory for up to 50 programs
Adjustable temperature between 50 and 130ºC. Programs with up to 5 initial segments and 5 final segments, independently adjustable by time, pressure and temperature.
Outstanding safety and traceability measures
Our autoclaves have been designed and built to ensure user safety. All sterilization parameters are continuously monitored and recorded to ensure correct operation of the equipment.
Operation
Temperature
Pressure
Operation
In this initial step, the heating elements mounted at the bottom of the sterilization chamber heat up dramatically, transferring energy to the water to produce steam.
Temperature
Pressure
At 100ºC sterilization begins and the autoclave starts to calculate the F₀ reached in real time. Upon reaching the target processing temperature, the temperature is maintained for the duration of this phase until the reference sample reaches the target F₀. In some acidic products, sterilization occurs at temperatures below 100ºC. This crucial step is controlled by two PT-100 Class A temperature probes located on the wall of the sterilization chamber and inside the reference sample.
Temperature
Pressure
When the target F₀ value is reached, the fast cooling phase begins, with water being rapidly injected into the chamber while the pressure support is activated. Pressure control is essential to avoid damage or breakage of the containers due to the thermal shock caused by the injection of cold water into the chamber. The number and duration of water chamber fillings can be adjusted. The temperature at which the door can be opened can also be adjusted.
Temperature
Pressure
Applications
FOOD INDUSTRY
You will be able to realize versatile and more flexible production lines. Also trials and pilot batches without the need to alter the manufacturing rhythm or travel to the plant to use the production autoclaves.
PACKAGING INDUSTRY
Researchers and quality technicians can safely, and easily perform stress tests and longevity studies with new packaging and materials. Additionally, it facilitates the implementation of quality controls in production lines.
TRAINING IN PROFESSIONAL SCHOOLS
Vocational schools, cooking schools and universities that want to train their students. Our autoclaves can simulate commercial thermal processing, have full control of multiple parameters and make subsequent analysis of the results easy.
RESTORATION
Restaurants, chefs, catering companies, central kitchens, hotel chains and cooking schools that want to prepare gourmet preserves and ready meals in a convenient, safe and simple way.
ENTREPRENEURS
Micro-entrepreneurs, agro-tourism, farmers, cooperatives, small bakeries and associations wishing to prepare and market packaged foods such as gourmet, artisanal or organic preserves.
Technical data
References |
---|
Total/usable volume of the chamber (L) |
External dimensions (L x D x H mm) |
Net weight (Kg) |
Power (W) |
Voltage* (V) |
Frequency (Hz) |
CFS-28V |
33 / 30 |
505 x 580 x 1110 |
90 |
3200 |
230 (1P+N) |
50/60 |
CFS-50V |
55 / 48 |
505 x 580 x 1290 |
110 |
3200 |
230 (1P+N) |
50/60 |
CFS-75V |
79 / 73 |
610 x 700 x 1185 |
140 |
6000 |
400 (3P+N) |
50/60 |
CFS-110V |
115 / 104 |
610 x 700 x 1435 |
180 |
6000 |
400 (3P+N) |
50/60 |
CFS-150V |
175 / 150 |
750 x 820 x 1400 |
265 |
9000 |
400 (3P+N) |
50/60 |
*Other voltages and electrical configurations available on request. |
Accessories
Basket lifting crane
Reinforced integrated basket extraction crane.
Integrated thermal printer
Thermal printer capable of automatically printing tickets with details.
Autoclave software for packaged foods
SWTERRA software facilitates viewing, recording, analysis and printing of data for each cycle, with real-time monitoring.
Water softening system
Water softener with ion exchange resins and intelligent programming, designed to prevent scale deposits in autoclaves.
Wire basket
Baskets suitable for the sterilization of all types of clean loads.
Reinforced wire basket
Reinforced stainless steel wire basket for heavy loads.
Customized frame
Customized stainless steel frames for flexible packaging.
Additional flexible probe
Additional flexible probe that provides secondary readings for comparison with the main probe.
Temperature data logger
Temperature data logger ideal for monitoring processes in containers where a core probe cannot be used, such as doypacks or plastic trays.
Datalogger connection base
Datalogger connection base with USB cable.
Basket lifting crane
Integrated basket extraction crane.
Independent crane
Crane with integrated battery, mobile and independent, designed to assist in the loading and unloading of heavy items.
Silicone separator
Silicone separator to protect containers from physical defects.
Height adjustable tray support
For sterilization of instruments, small bags and other small objects that must be placed straight up.
Additional tray
Additional tray for SRA.
Set of clips for SRA
Set of clips for SRA - includes 30 units.
External temperature probe adapter
Adapter for continuous validation processes.
Cable gland
Cable gland allowing access for up to 8 probes for calibration and validation operations.
Drilling kit
Perforator kit for containers with metal lids.
Drilling kit
Sleeve with gasket for all types of containers.
Replacement of 5 separators
Replacement of 5 spacers for 20, 30, 40, 50, 60, 60, 70, 80 or 90 mm probe.
Consulting services
Longer advisory service for experienced customers.
IQ-OQ Documentation
Delivery of documentation and IQ/OQ protocol for third party autoclave qualification.
IQ-OQ-PQ Qualification
IQ/OQ/PQ autoclave qualification service performed by RAYPA.
On-site commissioning & training
On-site guided start-up that includes the verification of the correct operation and installation of the equipment, complemented by a training session on its operation and maintenance for users.
Remote commissioning & training
Guided remote start-up including a training session for users on the operation and maintenance of the equipment.
Maintenance contract
A schedule of regular inspections that encompasses technical assessments, probe calibration, and adherence to the preventative maintenance plan, along with discount rates.
Set of consumables, spare parts and essential components
Set of original spare parts, consumables, and components, chosen specifically to adhere to each model's maintenance plan, intended to maximize equipment longevity and minimize downtime in the event of a malfunction.
Warranty extension
Extended warranty up to a total of 3 years.
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Benchtop autoclaves with pressure support for research
- CFS-H Series
- Classic Line
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